• PIROTEX Pyrolysis Plant
  • KVARK-500 Drum Furnace for Gas-vapour Activation
  • UGLAS-800 Gas Generator
  • The Konstanta line for processing of solid carbon-containing residue
  • BUSINESS CALCULATOR allows choosing the equipment for own business in the field of recycling and utilization
Equipment

Specifications and performance of different sets of PIROTEX pyrolysis plant.

The following sets of PIROTEX pyrolysis plant are offered for sale today:

  • up to 2.0 tons of one-piece rubber per day;
  • up to 2.5 tons of shredded rubber per day;
  • up to 5.0 tons of one-piece rubber per day;
  • up to 7.0 tons of shredded rubber per day;
  • up to 10.0 tons of one-piece rubber per day;
  • up to 14.0 tons of shredded rubber per day;
  • up to 20.0 tons of one-piece rubber per day;
  • up to 28.0 tons of shredded rubber per day.

Below is an example of performance of sets designed for utilization of one-piece rubber:

 

Specification and economics figures Unit Pirotex
up to 2.0 tons/day
Pirotex
up to 5.0 tons/day
Pirotex
up to 10 tons/day
Pirotex
up to 20 tons/day
Estimated operation time per year: operating day 300 300 300 300
Feedstock daily capacity (scrap tires): tons/day up to  2.5 up to 5.0 up to 10.0 up to 20.0
Daily output capacity:
Fuel oil: tons up to 0.88 up to 1. 75 up to 3.5 up to 7.0
Carbon black: tons  up to 1.13  up to 2.25 up to 4.5 up to 9.0
Metal cord: tons up to 0.25 up to 0.50 up to 1.0 up to 2.0
Gas: tons up to 0.25 up to 0.50 up to 1.0 up to 2.0
Personnel men/shift 2 2 3 6
Overall dimentions:
Length: m 6.0 12.0 24.0 48.0
Width: m 4.0 8.0 8.0 8.0
Height: m 5.0 5.0 5.0 5.0
Installation site: m2 up to 300 300-400 from 500 from 800
Required infrastructure:
Required capacity for maximum load kWt/hour 15.0 25.0 50.0 100.0
Сonsumption of electricity per month kWt 9 000 15 000 30 000 60 000
Industrial water supply m3/hour 1 1 2 4
or          
Industrial water tank m3 20.0 40.0 80.0 160.0
Monorail m 12.0 18.0 24.0 36.0
or          
Other load-lifting equipment with the capacity  of tons 2 2 3.2 3.2
Workshop m 18*20 18*40 18*50 18*100
Break-even point:
VARIANT №1, the plant + line for Konstanta industrial soot and Pirosorb oil sorbent production.
When the plant operates for 25 days per month.
month 66.4 15.8 8.9 6.4

Variant №2, the plant + site for carbon residue activation for activated coal of  RAU (analogue of BAU)  grade production.
When the plant operates for 25 days per month.

month 35.8 11.5 6.4 4.5
Monthly income:
VARIANT №1, the plant + line for Konstanta industrial soot and Pirosorb oil sorbent production.
When the plant operates for 25 days per month.
Rub 395 260 2 013 034 4 534 359 9 416 558
Variant №2, the plant + site for carbon residue activation for activated coal of  RAU (analogue of BAU)  grade production.
When the plant operates for 25 days per month.
Rub 872 260 3 205 534 7 070 599 14 489 058

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